03 — Pipeline pigging systems

Pig valve LNS-PW

Multi-port pipeline valves — 2-Way, 3-Way and 4-Way — for controlled routing of pipeline flow and pigs, combining isolation and pig-routing in a single valve assembly.

Product overview · Model LNS-PW

Description

LINESIG Pigging Valves are purpose-designed multi-port pipeline valves for controlled routing of pipeline flow and pigs between a common line and selected branch connections. They provide a compact alternative to conventional pigging manifolds by combining isolation, directional flow control and pig-routing functionality within a single valve assembly.

The LINESIG LNS-WPV series is engineered for pipeline pig launching, receiving, bypass, transfer and routing applications in oil, gas, refined-product and process pipeline systems.

Design

Key features

  • Multi-way pig-routing configuration
  • Suitable for 2-Way, 3-Way and 4-Way arrangements
  • Full-bore piggable flow path
  • Positive directional routing of pigs
  • Reduced external piping and manifold complexity
  • Heavy-duty pressure-retaining body construction
  • Flanged pipeline connections
  • Manual gear-operated configuration as standard
  • Electric, pneumatic or hydraulic actuation available
  • Replaceable seat and sealing components
  • Low operating torque design
  • Position indication and locking provisions
  • Drain, vent and pressure-relief connections as required
  • Suitable for horizontal pipeline installation
  • Designed for frequent pigging operations
  • Project-specific metallurgy, trim and sealing available

Product benefits

  • Simplifies pigging station layout
  • Reduces number of conventional isolation valves
  • Minimizes piping, fittings and branch connections
  • Provides positive pig-routing control
  • Reduces potential leak points
  • Improves operator accessibility
  • Supports compact skid-mounted pigging stations
  • Reduces installation footprint
  • Facilitates maintenance and inspection
  • Suitable for automated pigging systems

Main components

  • Main pressure-retaining valve body
  • Multi-port flow connections
  • Internal rotating/diverting closure element
  • Stem and operating shaft
  • Replaceable seats
  • Primary and secondary sealing system
  • Gear operator
  • Handwheel
  • Body/bonnet bolting
  • Drain and vent connections
  • Supporting feet
  • Lifting lugs
  • Position indicator
  • Mechanical stops
  • Optional actuator mounting arrangement

Configurations

Pigging valve configurations

ConfigurationTypical function
2-WayStraight-through piggable isolation and routing
3-WayRoutes flow and pigs between one common line and two branch connections
4-WayMulti-directional pig and flow routing between interconnected pipeline sections

Design options

ModelLNS-WPV
Configuration2-Way / 3-Way / 4-Way
Nominal sizeDN100 to DN1200
Pressure classProject / service dependent
End connectionFlanged
Body materialCarbon steel / stainless steel / project-specific alloy
Seat materialService-specific
Seal materialNBR / HNBR / FKM / PTFE-based / project-specific
OperationManual gear / electric / pneumatic / hydraulic
InstallationHorizontal
CoatingProject-specific protective coating
External colourRAL 5014 Pigeon Blue available
Position feedbackMechanical / limit switch / remote indication
Drain / ventAs required
Support arrangementIntegral feet / project-specific support

How it works

Operating principle

The internal valve element is rotated by the gear operator or actuator to align the selected internal flow passage with the required pipeline connections.

During pigging operation, the valve provides a continuous piggable passage between the selected ports, allowing the pig to travel through the valve without entering an unintended branch. Changing valve position redirects the pipeline flow and pig path to another selected connection.

Operation options

  • Manual gear operation — Heavy-duty gearbox and handwheel for local manual positioning.
  • Electric actuation — Suitable for remote operation, SCADA integration and automated pigging sequences.
  • Pneumatic actuation — Suitable for fast remote positioning where instrument air is available.
  • Hydraulic actuation — Suitable for large sizes, high operating torque and remote pipeline installations.

Position indication & control

  • Open/closed or selected-port position indication
  • Local mechanical position indicator
  • Limit switches
  • Remote position feedback
  • Actuator control panel
  • Local/remote selector
  • Interlocking with pig launcher or receiver
  • PLC/SCADA interface
  • ESD interface
  • Mechanical locking provision

Where it's used

Typical applications

  • Crude oil pipelines
  • Refined petroleum product pipelines
  • Gas transmission pipelines
  • Petrochemical pipelines
  • Fuel terminals
  • Tank farms
  • Refineries
  • Pipeline pumping stations
  • Marine terminals
  • Onshore jetty pipeline systems
  • Pipeline manifolds
  • Pig launching stations
  • Pig receiving stations
  • Pipeline bypass systems
  • Multi-directional pig-routing stations

Standards

Engineering & design considerations

  • Pipeline design pressure
  • Design temperature
  • Fluid properties
  • Pig diameter and type
  • Required bore geometry
  • Pressure class
  • Valve body strength
  • Seat leakage requirements
  • Operating torque
  • Actuator sizing
  • Pig passage clearance
  • Flow velocity
  • Erosion/corrosion allowance
  • External loads
  • Flange loads
  • Materials compatibility

Testing & inspection

  • Material inspection
  • Dimensional inspection
  • Visual examination
  • NDE of pressure-retaining components
  • Hydrostatic shell testing
  • Seat leakage testing
  • Functional operation test
  • Gear operator test
  • Actuator function test
  • Position-indicator verification
  • Pig passage / bore verification
  • Coating inspection

Documentation

  • Approved datasheet
  • General arrangement drawing
  • Cross-sectional drawing
  • Bill of materials
  • Material certificates
  • Welding/NDE records where applicable
  • Hydrostatic test certificate
  • Seat leakage test certificate
  • Coating report
  • Functional test report
  • Operation & maintenance manual
  • Spare parts list
  • Recommended maintenance schedule
  • Inspection and test plan
  • Final manufacturing record book

Downloads

Documents

Ordering information

What to send us for a quote

  • Pipeline size and schedule / bore
  • Pigging valve configuration: 2-Way / 3-Way / 4-Way
  • Design and operating pressure
  • Design and operating temperature
  • Pipeline fluid, density and viscosity where relevant
  • Pig type and dimensions
  • Required pressure class and metallurgy
  • End flange standard
  • Manual or actuated operation
  • Actuator power supply / control requirement
  • Position indication requirement
  • Drain / vent requirement
  • Coating specification
  • Applicable project standards
  • Required documentation and inspection level